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設備展示

EQUIPMENT DISPLAY

鋼絲繩兩端鉚接自動加工設備

1)設備集成了鋼絲繩原材料匹配、穿彈簧、下線、大夾頭鉚壓、小夾頭鉚壓、拉脫力檢測、尺寸檢測、產(chǎn)品合格品與不合格品分選、產(chǎn)品數(shù)量批量儲存、合格品打印標簽等動作。與傳統(tǒng)的分離式工藝相比，本設備有保證產(chǎn)品質(zhì)量、提高生產(chǎn)效率、及減少人員配置的優(yōu)點； 2)設備工位移動機構(gòu)采用整體同步行進，保證了產(chǎn)品級進精度和可靠性； 3)設備采用人機控制界面，實現(xiàn)參數(shù)化可視控制，方便生產(chǎn)員工根據(jù)實際生產(chǎn)需求更改相應參數(shù)，產(chǎn)品檢測數(shù)據(jù)具有后臺儲存功能，設備故障可顯示提示； 4)設備使用電器元器件、電氣控制元件均采用國內(nèi)外知名品牌，保證設備運行精度及穩(wěn)定性； 設備合理的調(diào)試、維護門的設計，更好的實現(xiàn)后期設備的調(diào)試和維護 1) the equipment is integrated with steel wire rope raw material matching, spring piercing, off line, riveting and pressing of large chuck, riveting and pressing of small chuck, pulling force testing, dimension testing, product qualification and non-qualification product sorting, product quantity batch storage, qualified product printing label and other actions.Compared with the traditional separation process, this equipment has the advantages of ensuring product quality, improving production efficiency and reducing personnel allocation. 2) the overall synchronous movement of the equipment station mobile mechanism ensures the product grading accuracy and reliability; 3) the equipment adopts man-machine control interface to realize parameterized visual control, which is convenient for the production staff to change the corresponding parameters according to the actual production requirements. The product test data has the function of background storage, and the equipment failure can be displayed and prompted. 4) the use of electrical components and electrical control components of the equipment adopts well-known brands at home and abroad to ensure the operation accuracy and stability of the equipment; Equipment reasonable debugging, maintenance door design, better realization of late equipment debugging and maintenance

關鍵詞：

鋼絲繩兩端鉚接自動加工設備 人機界面

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詳情描述

1、設備機架：60*60*5方管鋼結(jié)構(gòu)架體、封板、腳杯；

2、鋼絲繩來料掃碼匹配；

3、鋼絲繩放線機構(gòu)：

4、穿彈簧下線機構(gòu)：放線、穿彈簧、拉線、夾緊、切斷；

5、鉚壓大夾頭機構(gòu)：送大夾頭、零件檢測、穿線、露頭檢測、氣液增壓；
6、鉚壓小夾頭機構(gòu)：送小夾頭、零件檢測、拉緊、穿線、露頭檢測、氣液增壓；
 
7、拉脫力、尺寸檢測機構(gòu)：1080N拉脫力檢測、50N有效長度尺寸檢測；
8、分選機構(gòu)：合格品箱、不合格品箱、批量緩存；
 
9、合格品打印標簽；
10、安全罩：鋁型材架體、安全門、鋼絲防護網(wǎng)；
 
11、控制部分：人機界面、PLC、電池閥、接近開關、光纖傳感器、磁性開關壓力傳感器、位移傳感器、液壓繼電器等電器控制元器件；
2.2設備動作流程：
1.原材料掃碼匹配——2.鋼絲繩放線緩存——3.穿彈簧——4.切線——5.鉚大夾頭——6.鉚小夾頭

設備合理的調(diào)試、維護門的設計，更好的實現(xiàn)后期設備的調(diào)試和維護；

1. Equipment frame: 60*60*5 square pipe steel structure frame, sealing plate, foot cup;

 

2. Wire rope incoming material sweeping code matching;

 

3. Wire rope setting mechanism:

 

4. Spring pulling off mechanism: wire setting, spring pulling, wire pulling, clamping and cutting;

 

5. Riveting and pressing large chuck mechanism: feed large chuck, parts detection, threading, outcropper detection, gas-liquid booster;

6. Riveting press collet mechanism: feed collet, parts detection, tension, threading, outcroppings detection, gas-liquid supercharging;

 

7. Pull-off force and dimension detection mechanism: 1080N pull-off force detection, 50N effective length size detection;

8. Sorting mechanism: qualified product box, unqualified product box, batch cache;

 

9. Print labels for qualified products;

10. Safety cover: aluminum profile frame, safety door, steel wire protection net;

 

11. Control part: human-machine interface, PLC, battery valve, proximity switch, optical fiber sensor, magnetic switch pressure sensor, displacement sensor, hydraulic relay and other electrical control components;

2.2 Equipment action flow:

1. Material scanning code matching -- 2. Wire rope laying out cache -- 3. Spring piercing -- 4

Reasonable equipment debugging, maintenance door design, better implementation of late equipment debugging and maintenance;

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